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Joe's 914 Project

Navigation: Metal and Bodywork

Passenger Floorpan

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NOTE:  To remove the tar panels that are in the floor-pan, just get an oscillating tool and a spade blade for that.  Always cut AWAY from your hands as you work with leather gloves.  That tool will take the stuff off very fast.

 

It was not simple.  The donut / jack point is under the outside edge of this.  The panel extends into the engine compartment and you must weld upside-sown unless you are using a rotisserie.  The Hell-Hole makes a hole into the passenger compartment (note that repair in the upper left of the image below):

PassengerFloor17

 

Passenger Floorpan Section repair:

PassengerFloor1

 

Setting up marks for welds form underside.

PassengerFloor2

 

Left-Side with gap showing from firewall

PassengerFloor3

 

Underside fitment

Passenger-UnderRocker2

 

Back edge inside of engine-bay.  Note the patch used on the firewall bottom edge.

EngineCompartmentLongVentTube1

 

This is the right-side air-flap mount on the left that needed repair.  Was cleaned-welded and re-drilled.

EngineSidePassengerFloorpan1

 

Passenger firewall hole was cutout for clean metal

EngineCompartmentIntoPassengerCompartment1

 

Fabricated a new firewall hole-filler

EngineCompartmentIntoPassengerCompartment2

 

Pre-weld fitment looks OK

 

 

EngineCompartmentIntoPassengerCompartment5

 

First pass on the welds...

PassengerFloor5

 

Initial pass on bottom (I hate welding upside-down, even with a leather sleeve).

PassengerFloor7

 

Pre-grind mode...

PassengerFloor9

 

Cleaned up a bit.  Took a light under the pan to see a few pinholes, but it was tight when I finished.

PassengerFloor10

 

 

PassengerFloor11

 

Floorpan along side of the passenger long as seen from underneath:

 

PassengerFloor13

 

Underneath after so

 

PassengerFloor15